laminating machine——SMFM-390E
What is a fully automatic laminating machine?
The automatic laminating machine is for the surface lamination of printed matter, books, posters, color box packaging, handbags, etc. In response to the continuous improvement of global environmental awareness, oil-based coatings will gradually be replaced by water-based coatings.
The four most commonly used lamination processes in China's laminating machines today. Of course, among the laminating devices in China, the most common is water-based dry lamination. The water-based dry covering uses coating glue for drying, heat covering, slitting, and receiving the paper. This lamination process should be the most widespread in China; the second is pre-coated, which is a kind of glue itself on the film, and then the paper is heated with a roller after entering, and then the film is The glue on top dissolves and sticks out. The third is water-based wet coating. This process is a process in which the adhesive is not dried, but the paper comes directly over (but there is no pressure for lamination) and then rolls up. After letting it cure naturally, the glue is absorbed by the paper and then pulled off. The fourth is the hot melt adhesive lamination process. Of the first three technologies, among all slitting, punching, flying knife, chain knife, hot knife, and other technologies, the hot knife is the most advanced technology in the world. It has the fastest speed and the most stable slitting. After slitting, the coated product has no tail film or film debris. It is an ideal slitting method. Tian uses this hot knife technology on water-based dry lamination and a hot knife to cut, which needs to be very accurate, and the error of 1 or 2 mm cannot appear. Therefore, the manufacturing of the machine requires very high precision. In market promotion and operation, customers are interested in the machine, especially the middle and high-end customers. Because of the future development trend of film, PET film is still needed from the perspective of environmental protection and the quality of the film. The OPP film on the market now accounts for the majority. The OPP film needs to be punched with a disc knife and can be broken as soon as it is pulled. The PET film is constantly removed and must be cut completely. Therefore, customers are very concerned about hot knife slitting technology.
The head of the automatic laminating machine adopts the automated feeding system of the feeding head, the pressing steel rod adopts the hot oil circulation heating system, the composite pressure adopts the air pressure device, and the electrical system adopts PLC programming control. The slitting system is equipped with a knife and rotation Flying knife slitting device, the back of the laminating machine is equipped with an automatic paper delivery system, the whole machine occupies a small area, has a high degree of automation, is easy to operate, and has high stability.
What are the characteristics of the small laminating machine?
The small laminating machine is light in size, small in size, light in weight, and easy to operate.
Its laminating products are widely used, which can be laminating to protect the surface of products, and can also be laminating for lamination of products; products include mobile phone lenses, touch screens, glass sheets, acrylic, plastic products, optical products, Hang tag listing, PVC sign sheet, various product lenses, metal sheet, the surface of electronic parts, etc.
Function: After coating the product's surface, it is easy to be free from pollution, corrosion, and scratches during production, processing, transportation, storage, and use, and to protect the original smooth and shiny surface and the anti-cracking of lenses, etc.
Main performance characteristics of small laminating machine:
1. Use rubber rollers with moderate hardness, and the pressing force is uniform;
2. It has the function of advance and retreat, which can ensure that the product can be reversed when necessary;
3. The pressure is automatically adjusted, and the thickness of the laminating product is adjustable.
4. The laminating machine is equipped with a governor, the laminating speed can be adjusted, and the production volume is increased;
5. The whole body is made of aluminum alloy, which is beautiful and elegant;
6. The feeding length can be set;
7. to replace the original manual film.
What is the machine parameter of the machine?
It's a digital, fully automatic machine(with oil heating, pulling off, and double sides laminating). We have two types of this model. They are SMFM390E and SMFM520E. The different numbers represent different widths of their size. As you know, the width depends on the max paper size. Thus, the max paper size is also different from the other one.
On the other hand, the other parameters are all the same as each other. Their operating speed is 0-10m/min, and their laminating temperature is 80~125℃. Furthermore, the total power is 3kw. Besides, the pressure is 0.1~0.5MPa. Moreover, the maximum height of the paper is 5cm. At last, the full height of the article is 8cm. The max paper size is respectively 350mm and 480mm. And the dimensions(L×W×H) are 1.5×0.63×1.2m and 1.5×0.8×1.2m.
What are the Use process requirements of the laminating machine?
1. Drying temperature - controlled between 50 and 70℃, which can fully volatilize the solvent and prevent the film from overheating and deforming;
2. Composite temperature - the temperature of the imprinting cylinder is controlled at 70-90℃, which can dissolve not only the adhesive but also the film will not be overheated and deformed;
3. Compound pressure - to ensure that the axial force of the impression cylinder is consistent, and the pressure should be kept within 150-250 kg/cm²;
4. Adhesive coating - the coating should be thin, controlled at 3-8 g/cm², and the thickness is 5-8 μm to avoid an overly thick layer;
5. Machine speed - single sheet of paper should be controlled at 35-45 sheets/min, roll paper should be held at 3-10 m/min, and it is also related to other parameters;
6. Film tension - the tension is adjusted to the lowest level to achieve correct coating and compounding, and it is necessary to avoid excessive pressure;
7. Cylinder accuracy - the surface of the impression cylinder is required to be smooth and clean, without scratches and pits. To ensure the ovality, concentricity, and other mechanical accuracy indicators;
8. Environmental factors - Air purification devices are required to keep the environment clean. Control the temperature and humidity of the workshop to prevent the deformation of paper or film;
9. Ink thickness - dark ink and light printing are required to avoid the surface tension drop due to excessive thickness of the ink layer, making the film not strong;
10. Ink drying - ink drying should be thorough to avoid foaming;
11. Ink additives - control the desiccant amount to prevent the ink layer's crystallization. The surface of the ink crystallized by the automatic laminating machine will appear to be unstable.
What are the performance characteristics of the laminating machine?
Features:
1. The rubber roller adopts imported silicone material, which has the characteristics of non-stick ink and paper under high temperature and high pressure;
2. Automatic tension control, random automatic adjustment of film tension;
3. Photoelectric automatic tracking correction system, non-contact contact with long life, high reliability, and ideal correction effect;
4. The hydraulic device is used to provide a more considerable compound pressure for the laminating rubber roller, which is sufficient to meet the pressure requirements of various pre-coated films;
5. Adopt the electric heating oil heat conduction method to save power consumption costs and make the temperature more stable;
6. Label anti-roll device.
What are the factors that affect the quality of the laminating?
1. Prints with poor flatness are prone to wrinkles when laminating. Due to the unevenness of the paper, the adhesive cannot be evenly coated on the article, resulting in delamination and foaming.
2. After the product is printed, it should be stored for some time to facilitate the volatilization of moisture in the paper.
3. If the surface roughness of the printed matter is too high, it will affect the castability (leveling and spreading) of the adhesive, resulting in uneven gluing, and the surface of the coated product will produce bright spots or "fog" with different gloss.
4. Chemicals are inevitably used in the printing process, which can easily change the surface structure of the paper so that the adhesive cannot be in good contact with the form, causing the product to foam after being placed for a long time.
5. When the automatic laminating machine is in the peritoneum, the adhesive layer on the surface of the printed matter is dried until the initial dryness, and the thickness is about 0.002mm to 0.003mm. Therefore, if the powder spray on the printing material is too thick, the film will not be compacted, resulting in fine particles on the product—snowflake-like spots.
6. If the ink layer on the surface of the printed matter is too thick or not dry, the adhesive applied by the automatic laminating machine during lamination cannot usually penetrate the pores between the ink layer and the paper for adhesion, which will cause false adhesion, resulting in The finished lamination foams in a short time.
What are the functions of the fully automatic laminating machine?
With the development of social modernization, people's awareness of environmental protection is constantly improving, and water-based coatings are gradually replacing oily layers. The automatic laminating machine is also mainly used for laminating on the surface of printed matter, such as books, posters, color box packaging, and handbags. Many people have many big misunderstandings about its functions. Let's take a look at the parts of the automatic laminating machine.
Modern automatic laminating machines are also mighty. The functions are as follows:
1. Automatic paper feeder. The ingenious design of the paper feeding head can make the paper of different thicknesses output evenly and smoothly. It adopts a step-less speed change device and automatic edge control, which can adapt to additional paper feeding, and precise limelight; the relative position of the wind head and the stack of paper can be easily adjusted during operation and operation. A unique non-stop feeding device that can ensure the continuous operation of production.
2. Powder removal device. It adopts two powder-removing structures of sweeping powder and pressed powder. The paper passes through the conveyor belt and is swept by the brush roller and the discharge brush to make the surface dust sucked up by the suction fan, and then passes through the electric heating and pressing roller. Then remove the dust sprayed on the paper surface during printing; in addition, a closely-arranged conveyor belt design combines high-efficiency suction to prevent the paper from abscission or dislocation, thus ensuring that the report can be delivered accurately—mainframe pressing part.
3. The hard chrome composite roller of the main machine has a built-in electric heating system and automatic temperature control device to make the temperature distribution even. The design of the enlarged composite roller increases the pressing surface: the diameter of the electric heating roller is 420mm, and the inner wall of the roller core is round so that the roller is not heavy and the heating surface is uniform; the diameter of the pressing rubber roller is 360 mm, which ensures the smooth pressing of the OPP film. Stable operation. The hand-pressed hydraulic cylinder controls the compound pressure so that the upper and lower drums can be balanced and stressed. High-precision hard chrome-plated mirror heating rollers and high-performance laminating rubber rollers perfectly realize the thermal lamination process.
4. An imported frequency conversion speed controller controls the coating oil head. The glue roller has undergone high-precision grinding, and the inner wall is specially weighted and balanced to more effectively maintain the stability of the coating amount. The coating and metering hard chrome rollers are manufactured with high precision. The barrel ensures a uniform coating amount and achieves a precise coating effect. At the same time, it is equipped with two sets of oil pumps and stainless steel oil tanks, which are suitable for using water-based and oil-based glues. Adopt a DC motor lamination coating device, which is stable, fast, and easy to operate.
5. The film unwinding shaft adopts magnetic powder braking to maintain stable tension. The unique pneumatic film tensioning device ensures the tightness of the film when laminating and lifting the film, effectively preventing the film roll's failure.
6. Automatic slitting device: The slitting length can be freely set according to the size of the paper, and the speed can be freely controlled. The unit linkage operation system can automatically increase or decrease according to the speed of the main engine, which is easy to operate, saves labor costs, and reduces the operator's labor intensity. The rotary blade design of the cutter, the rotary cutter seat has four sets of blades, which can be fine-tuned and controlled, and is easy to operate; when adjusting, it interacts with the pressure roller. Equipped with an anti-paper roller, it can cut thin paper, and paper over 128 grams can be automatically cut online, which is fitted with an automatic winding device; it can be rolled into rolls for paper with poor quality and hardness.
